Middleby-marshall Gas Ovens PS840 Series User Manual

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OWNER'S OPERATING AND
INSTALLATION MANUAL
for domestic and standard export ovens
©2007 Middleby Marshall Inc.
is a registered trademark of Middleby Marshall, Inc. All rights reserved.
Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • (847)741-3300 • FAX (847)741-4406
PS840 Series Gas Ovens
P/N 60249
May, 2009 Rev. D
PS840 Series
Gas
Domestic & Std. Export
ENGLISH
Model:
Combinations:
PS840G Gas
Single Oven
Double Oven (Two-Stack)
Triple Oven (Three-Stack)
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Summary of Contents

Page 1 - INSTALLATION MANUAL

OWNER'S OPERATING ANDINSTALLATION MANUALfor domestic and standard export ovens©2007 Middleby Marshall Inc.is a registered trademark of Middleby M

Page 2 - Installation

Figure 2-2A. Model PS840 24″″″″″ Single OvenOption Base with Legs and TopPARTS LIST FOR PS840 SERIES 24″″″″″ SINGLE OVEN OPTION - BASE w/15″″″″″ LEG

Page 3 - (Non U.S.A.)

Figure 2-2B. Model PS840 32″″″″″ Single OvenOption Base with Legs and TopPARTS LIST FOR PS840 SERIES 32″″″″″ SINGLE OVEN OPTION - BASE w/15″″″″″ LEG

Page 4 - TABLE OF CONTENTS

ITEM NO. QTY PART NO. DESCRIPTION1 1 61126 COMPLETE BASE WELDMENT2 4 37900-0102 TOP PLATE, LEG WELDMENT3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE

Page 5 - SECTION 1 – DESCRIPTION

ITEM NO. QTY PART NO. DESCRIPTION1 1 60287 COMPLETE BASE WELDMENT2 4 37900-0102 TOP PLATE, LEG WELDMENT3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE

Page 6 - I. OVEN SPECIFICATIONS

ITEM NO. QTY PART NO. DESCRIPTION1 1 61126 COMPLETE BASE WELDMENT2 4 45209 QUAD OUTRIGGER WELDMENT3 2 22290-0009 SWIVEL CASTER, W/BRAKE FLAT PLATE4 2

Page 7 - SECTION 2 – INSTALLATION

ITEM NO. QTY PART NO. DESCRIPTION1 1 60287 COMPLETE BASE WELDMENT2 4 45209 QUAD OUTRIGGER WELDMENT3 2 22290-0009 SWIVEL CASTER, W/BRAKE FLAT PLATE4 2

Page 8 - REQUIRED KITS AND EQUIPMENT

III. VENTILATION SYSTEMB. RecommendationsNOTE THAT THE HOOD DIMENSIONS SHOWN INFIGURE 2-5 ARE RECOMMENDATIONS ONLY.LOCAL, NATIONAL AND INTERNATIONAL C

Page 9 - PS840 32

IV. ASSEMBLYA. Top Panel and Base Pad Assembly1. Install the four leg extensions onto the base pad usingthe 3/8″-16 × 1″ screws, 3/8″ flat washers,

Page 10

NOTE:DO NOT install top panel onto double or tripleovens until AFTER stacking the oven cavities. SeePart B, Stacking.B. StackingFor single ovens, skip

Page 11

D. Conveyor Installation1. Unfold the conveyor as shown in Figure 2-12. Then, beginto slide the conveyor into the end of the oven. Theconveyor can onl

Page 12

NOTICE:This Owner's Operating and Installation Manual should be given to the user. The operator of the oven should befamiliar with the functions

Page 13

5. If it is necessary to add or remove conveyor links toachieve the correct tension, OR if it is necessary toreverse the conveyor belt for correct ori

Page 14 - P/N 61458

on the oven serial plate. The location of the serial plate is shownin Figure 1-1 (in Section 1, Description).A fused disconnect switch or a main circu

Page 15 - P/N 59726

18B. ConnectionCheck the oven’s gas supply requirements before making thegas utility connection. Gas supply requirement are listed on theoven’s seri

Page 16 - IMPORTANT

19F. Adjusting the Minimum Pressure Setting1. Disconnect pressure feedback connection (if appcable).2. Connect a suitable pressure gauge to pipe line

Page 17 - IV. ASSEMBLY

SECTION 3 - OPERATION20I. LOCATION AND DESCRIPTION OF CONTROLSA. Main On/Off ButtonTurns all oven functions on or off. If the oven is below the setpoi

Page 18 - Figure 2-9. Stacking

21II. NORMAL OPERATION - STEP-BY-STEP-A. Daily Startup Procedure1. Check that the circuit breaker/fused disconnect is in the Onposition. Check that th

Page 19

22III. QUICK REFERENCE: TROUBLESHOOTINGSYMPTOM PROBLEM SOLUTIONNo electrical power • Check that the circuit breaker/fused disconnect is on. Makesure

Page 20 - REVERSING THE CONVEYOR BELT

Vents onfront panelof ovenFan grills (2) on rearof oven and controlcompartmentVent (1) on rearof machinerycompartmentSECTION 4 - MAINTENANCEWARNINGPos

Page 21 - VII. GAS SUPPLY

II. MAINTENANCE – MONTHLYNOTE:When removing the conveyor, refer to Figure 2-12 (inSection 2, Installation).A. Check that the oven is cool and the pow

Page 22

III. MAINTENANCE – EVERY 3 MONTHSA. Check that the oven is cool and the power is discon-nected, as described in the warning at the beginning ofthis S

Page 23 - Figure 2-21. Gas Valve

iiiMIDDLEBY MARSHALL INC.OVEN LIMITED WARRANTY(Non U.S.A.)The Seller warrants equipment manufactured by it to be free fromdefects in material and work

Page 24 - SECTION 3 - OPERATION

Figure 4-6. Disassembling the drive shaftE. Blower Belt1. Remove the six screws shown in Figure 4-7. Then,remove the rear panel from the oven.2. Chec

Page 25

V. KEY SPARE PARTS – Available separately. See Figure 4-8.KEY SPARE PARTS PS840 GASITEM QTY. P/N DESCRIPTION1 1 60190 Digital Display, Programmed2 1

Page 26 - SCREEN ALERTS

SECTION 5 - WIRING DIAGRAMMiddleby-Marshall Model Number G208-240 Volt 50/60 Hz, 1 Phase2859324 Rev. E

Page 29

31NOTES

Page 30 - 1/4"

Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • USA • (847)741-3300 • FAX (847)741-4406www.middleby.comMiddleby is proud t

Page 31 - KEY SPARE PARTS PS840 GAS

ivNOTEWiring Diagrams are in Section 5 of this Manual.The diagram for each oven is also on the lowerinner surface of its Control Console.PageSECTION 1

Page 32 - SECTION 5 - WIRING DIAGRAM

I. OVEN USESPS840 Series Ovens can be used to bake and/or cook a widevariety of food products, such as pizza, pizza –type products,cookies, sandwiches

Page 33

2I. OVEN SPECIFICATIONSTable 1-1 DimensionsSingle Oven Double Oven Triple OveOverall Height 48-3/16″ (1219mm) 62-3/4″ (1575mm) 78-11/16″ (1981mm)Overa

Page 34

SECTION 2 – INSTALLATIONWARNING – After any conversions, readjustments, or service work on the oven:• Perform a gas leak test. • Test for proper combu

Page 35

4324651PARTS LIST FOR SERIES PS840 GAS OVENINSTALLATION KITP/N 61452(Two required for double oven)(Three required for triple oven)Figure 2-1A. PS840-

Page 36

PS840 32″″″″″ OVEN INSTALLATIONREQUIRED KITS AND EQUIPMENTPS840 PS840 PS840 PS840Gas Oven Single Oven DoubleOven TripleOvenInstallation Option Base w/

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