Middleby-marshall PS840E Electric User Manual

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OWNER'S OPERATING AND
INSTALLATION MANUAL
for domestic and standard export ovens
©2007 Middleby Marshall Inc.
is a registered trademark of Middleby Marshall, Inc. All rights reserved.
Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • (847)741-3300 • FAX (847)741-4406
PS840 Series Electric Ovens
P/N 60253
November 18, 2008 Rev. B
PS840 Series
Electric
Domestic & Std. Export
ENGLISH
Model:
Combinations:
PS840E Electric
Single Oven
Double Oven (Two-Stack)
Triple Oven (Three-Stack)
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Summary of Contents

Page 1 - INSTALLATION MANUAL

OWNER'S OPERATING ANDINSTALLATION MANUALfor domestic and standard export ovens©2007 Middleby Marshall Inc.is a registered trademark of Middleby M

Page 2

Figure 2-2A. Model PS840 24″″″″″ Single OvenOption Base with Legs and TopPARTS LIST FOR PS840 SERIES 24″″″″″ SINGLE OVEN OPTION - BASE w/15″″″″″ LEG

Page 3 - (Non U.S.A.)

Figure 2-2B. Model PS840 32″″″″″ Single OvenOption Base with Legs and TopPARTS LIST FOR PS840 32″″″″″ SERIES SINGLE OVEN OPTION - BASE w/15″″″″″ LEG

Page 4 - TABLE OF CONTENTS

ITEM NO. QTY PART NO. DESCRIPTION1 1 61126 COMPLETE BASE WELDMENT2 4 37900-0102 TOP PLATE, LEG WELDMENT3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE

Page 5 - SECTION 1 – DESCRIPTION

ITEM NO. QTY PART NO. DESCRIPTION1 1 60287 COMPLETE BASE WELDMENT2 4 37900-0102 TOP PLATE, LEG WELDMENT3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE

Page 6 - IMPORTANT –

ITEM NO. QTY PART NO. DESCRIPTION1 1 61126 COMPLETE BASE WELDMENT2 4 45209 QUAD OUTRIGGER WELDMENT3 2 22290-0009 SWIVEL CASTER, W/BRAKE FLAT PLATE4 2

Page 7 - SECTION 2 – INSTALLATION

ITEM NO. QTY PART NO. DESCRIPTION1 1 60287 COMPLETE BASE WELDMENT2 4 45209 QUAD OUTRIGGER WELDMENT3 2 22290-0009 SWIVEL CASTER, W/BRAKE FLAT PLATE4 2

Page 8 - REQUIRED KITS AND EQUIPMENT

III. VENTILATION SYSTEMB. RecommendationsNOTE THAT THE HOOD DIMENSIONS SHOWN INFIGURE 2-5 ARE RECOMMENDATIONS ONLY.LOCAL, NATIONAL AND INTERNATIONAL C

Page 9 - PS840 32

IV. ASSEMBLYA. Top Panel and Base Pad Assembly1. Install the four leg extensions onto the base pad usingthe 3/8″-16 × 1″ screws, 3/8″ flat washers,

Page 10

NOTE:DO NOT install top panel onto double or tripleovens until AFTER stacking the oven cavities. SeePart B, Stacking.B. StackingFor single ovens, skip

Page 11

D. Conveyor Installation1. Unfold the conveyor as shown in Figure 2-12. Then, beginto slide the conveyor into the end of the oven. Theconveyor can onl

Page 12

iiWARNINGFOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORSAND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.WARNINGImpr

Page 13

5. If it is necessary to add or remove conveyor links toachieve the correct tension, OR if it is necessary toreverse the conveyor belt for correct ori

Page 14 - P/N 61458

17III. ELECTRICAL CONNECTION INFORMATIONFOR PS840E-SERIES OVENS.WARNINGAuthorized supplier personnel normally accom-plish the connections for the vent

Page 15 - P/N 59726

18UTILITY ROUGH-IN DIMENSIONS AND POSITIONING FOR PS840-SERIES OVENSFigure 2-19. Typical PS840-Series Oven(s)InstallationTo O ve nTo O ve nWARNINGDO

Page 16 - IMPORTANT

19SECTION 3 - OPERATIONI. LOCATION AND DESCRIPTION OF CONTROLSA. Main On/Off ButtonTurns all oven functions on or off. If the oven is below the setpoi

Page 17 - IV. ASSEMBLY

20II. NORMAL OPERATION - STEP-BY-STEP-A. Daily Startup Procedure1. Check that the circuit breaker/fused disconnect is in the Onposition. Check that th

Page 18 - Figure 2-9. Stacking

21III. QUICK REFERENCE: TROUBLESHOOTINGSYMPTOM PROBLEM SOLUTIONNo electrical power • Check that the circuit breaker/fused disconnect is on. Makesure

Page 19

Vents onfront panelof ovenFan grills (3) on rearof oven and controlcompartmentVents (2) on rearof machinerycompartmentSECTION 4 - MAINTENANCEI. MAINT

Page 20 - REVERSING THE CONVEYOR BELT

II. MAINTENANCE – MONTHLYNOTE:When removing the conveyor, refer to Figure 2-12 (inSection 2, Installation).A. Check that the oven is cool and the pow

Page 21 - HEATED OVENS

III. MAINTENANCE – EVERY 3 MONTHSA. Check that the oven is cool and the power is discon-nected, as described in the warning at the beginning ofthis S

Page 22 - AND VENTILATION

Figure 4-6. Disassembling the drive shaftE. Blower Belt1. Remove the eight screws shown in Figure 4-7. Then,remove the rear panel from the oven.2. Ch

Page 23 - SECTION 3 - OPERATION

iiiMIDDLEBY MARSHALL INC.OVEN LIMITED WARRANTY(Non U.S.A.)The Seller warrants equipment manufactured by it to be free fromdefects in material and work

Page 24

V. KEY SPARE PARTS – Available separately. See Figure 4-8.Figure 4-8. Key Spare Parts26ITEM QTY. P/N DESCRIPTION1 1 60190 DIGITAL DISPLAY, PROGRAMM

Page 25 - SCREEN ALERTS

27SECTION 5TROUBLESHOOTINGPROBLEM:PRODUCTS ARE OVERCOOKEDOR UNDERCOOKEDCheck for correctsetting of conveyorspeed control.Set the conveyor speedcontrol

Page 26 - SECTION 4 - MAINTENANCE

SECTION 6 - WIRING DIAGRAMMiddleby-Marshall Model Number E208-240 Volt 50/60 Hz, 3 Phase2860739 Rev. F

Page 27 - II. MAINTENANCE – MONTHLY

29Middleby-Marshall Model Number E380-480 Volt 50/60 Hz, 3 Phase60741 Rev. F

Page 28

30NOTES

Page 29 - 1/4"

Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • USA • (847)741-3300 • FAX (847)741-4406www.middleby.comMiddleby is proud t

Page 30 - Figure 4-8. Key Spare Parts

ivNOTEWiring Diagrams are in Section 6 of this Manual.The diagram for each oven is also on the lowerinner surface of its Control Console.PageSECTION 1

Page 31 - TROUBLESHOOTING

I. OVEN USESPS840 Series Ovens can be used to bake and/or cook a widevariety of food products, such as pizza, pizza –type products,cookies, sandwiches

Page 32 - SECTION 6 - WIRING DIAGRAM

I. OVEN SPECIFICATIONSTable 1-1 DimensionsSingle Oven Double Oven Triple OvenOverall Height 48-3/16″ (1219mm) 62-3/4″ (1575mm) 78-11/16″ (1981mm)Overa

Page 33 - 60741 Rev. F

WARNING - Keep the appliance area free and clear of combustibles.WARNING – The oven must be installed on an even (level) non-flammable flooring and an

Page 34

PARTS LIST FOR SERIES PS840 ELECTRIC OVENINSTALLATION KITP/N 49810-0009(Two required for double oven)(Three required for triple oven)ITEMNO. QTY PART

Page 35

PS840 32″″″″″ OVEN INSTALLATIONREQUIRED KITS AND EQUIPMENTPS840 PS840 PS840 PS840Electric Oven Single Oven DoubleOven TripleOvenInstallation Option Ba

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